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Miniload Stacker Crane AS/RS Solution

Using totes as the core storage and retrieval unit, combined with high-speed stacker cranes and conveyor systems, this solution builds a high-density, highly flexible tote-level intelligent warehousing system, ideal for multi-SKU, high-frequency access, and piece-picking scenarios.

Highlights

  • Tote-based storage and retrieval unit, suitable for multi-SKU, high-frequency access, and piece picking
  • High-speed stacker cranes paired with high-bay racking enable high-density storage and efficient operations
  • Standardized modular design supports single-deep/double-deep and single-station/dual-station configurations
  • Seamlessly integrates with WMS/WCS systems for inventory visibility and operational traceability
  • Guangermei provides end-to-end project services from solution design to installation, commissioning, training, and after-sales support

Specifications

Standard Equipment Reference Dimensions
Approx. 12300×2070×3150mm
Standard Tote Reference Specifications
550×365×210mm / 550×365×330mm
Standard Storage Capacity Reference (210mm Tote Height)
Approx. 320 positions
Standard Storage Capacity Reference (330mm Tote Height)
Approx. 240 positions
Standard Throughput Reference
Approx. 80 totes/hour
Operating Configuration
Single-deep/Double-deep, Single-station/Dual-station
Compatible Tote Types
Cartons, plastic totes, etc.

Solution Overview

The Miniload Stacker Crane AS/RS is an automated solution launched by Guangermei Intelligent AS/RS for tote-level storage. The system uses totes or turnover boxes as the smallest storage unit, with high-speed stacker cranes as the core storage and retrieval equipment, complemented by auxiliary equipment such as conveyors, lifts, and picking stations, forming a high-density, high-efficiency intelligent warehousing system. This solution is suitable for business scenarios with a large number of SKUs, high storage and retrieval frequency, and the need for parallel full-case storage and piece picking operations. It can be widely applied in factory warehousing, e-commerce logistics, pharmaceutical distribution, and other fields.

System Composition

  • Miniload Stacker Crane:Operates at high speed within aisles to perform precise tote storage and retrieval, supporting various configurations such as single-deep/double-deep and single-station/double-station.
  • Racking System:Adopts a high-bay racking structure to fully utilize the vertical space of the warehouse and increase storage density.
  • Conveyor and Lift System:Includes conveyors, tote lifts, etc., enabling stable tote flow between different floors and workstations.
  • Picking Stations:Works with the goods-to-person picking model to improve piece picking efficiency and accuracy.
  • Warehouse Management Software:Integrates with WMS/WCS systems to enable inventory visualization, task scheduling, and operation traceability.

Solution Features

  • Supports various tote specifications such as cartons and turnover boxes, with cargo handling devices available as optional configurations.
  • Adopts a standardized, modular structure design for easy expansion and future upgrades.
  • High equipment operating efficiency, suitable for high-frequency, fast-paced working environments.
  • Strong system scalability, adaptable to warehouse applications of different scales and business models.
  • Combining Guangermei's standard products with project customization capabilities, tailored planning can be conducted based on site conditions, cargo dimensions, storage location requirements, and inbound/outbound throughput.

Applicable Scenarios

The Miniload Stacker Crane AS/RS is suitable for the following typical scenarios:

  • Factory Line-side Warehousing: High-frequency storage and retrieval of multi-variety small parts with supporting material supply.
  • E-commerce Warehousing: Full-case storage and piece picking operations for massive SKUs.
  • Pharmaceutical and Cold Chain Warehousing: Storage environments with high requirements for inventory management and batch traceability.
  • Third-party Logistics: Warehousing scenarios requiring flexible response to business fluctuations and multi-client coexistence.

Project Service Support

Guangermei promotes solution implementation based on real business needs, providing full-process services from requirement communication, solution design, equipment integration and installation & commissioning, to operational training and after-sales support. The standard version equipment reference dimensions are approximately 12300×2070×3150mm, and the standard tote reference specifications are 550×365×210/330mm. Specific configurations need to be evaluated and determined based on actual project conditions.

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